Die casting services involve a manufacturing procedure wherein molten metal is forced or streamed into steel molds. They are called dies or tools made utilizing steel and are designed especially for every project. This lets every component be made with repeatability and great accuracy. Zinc, magnesium, and aluminum are the most typically utilized die casting alloys.

Advantages

This process can have considerable benefits over other manufacturing procedures. It leads to considerable cost savings often not just in the price of the part itself but also in the overall production cost. When you wish to cast a part, you can make complex net shapes comprising external threads and intricate internal features with the least draft angles, reducing secondary operations. You can blend various parts and form a solitary part, thereby getting rid of assembly operations and reducing labor costs, with additional benefits of greater component consistency and shortened stock control.

Die casting alloys

As said before, aluminum, zinc, and magnesium are the major alloys. They are typically non-ferrous, and the mechanical properties differ greatly to suit nearly every application type the manufacturer might require. Not only can these die-cast alloys endure high operating temperatures, but they are fully recyclable as well.

Die cast process

There is not just one process that can suit all projects. Every project is different, so die casting companies provide multiple die casting services for your die casting requirements. This helps make sure that the appropriate process is utilized for the appropriate application, always. There are two major die casting processes that die casting firms provide 

Hot-chamber

Utilized for certain magnesium and zinc alloys and several other low-melting, this is a good alternative for alloys that don’t attack and corrode metal pots, plungers, and cylinders readily.

Cold-chamber

They are better suited for high melting points metals like aluminum.  During this process, metal is liquefied and then poured into a cold chamber wherein a plunger that is operated hydraulically moves the metal into the die.

Verdict

The engineers at a high-quality die casting company can provide design solutions and die casting services for various industries, including automotive, consumer electronics, healthcare, and lots more.